Keep the stick out short stickout of your mig wire is important when welding any type of metal but especially sheet metal.
Best mig wire for 22 gage sheet metal.
Holding the tip too far from the surface will cause the wire to have to come out too far to touch the metal.
Every mig welder has a sweet spot for a given material thickness in a particular alloy using a specific wire size and a certain shielding gas.
To weld mild steel choose an american welding society classification wire such as er70s 6 which has a weld puddle that wets out nicely.
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In 20 to 22 gage sheet metal your fit up gap for mig butt welding should be no less than the thickness of an unworn dime but it doesn t hurt to be stingy with your money and generous with your fit up gap.
As a rule when mig welding sheet metal never use a body filler metal that is thicker than the base metal.
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Move the torch faster and or reduce the amp setting of the welder and the lower the wire speed.
When the material is 18 gauge and thicker you may be able to use a 030 inch wire.
Using a thinner wire 0 30 instead of 0 35 will also help.
It s recommended to use a 023 or 024 inch wire for most light gauge sheet metal work.
Metal thickness amperage settings wire size.
Lincoln electric co k2697 1 easy mig 140 wire feed welder 2.
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To help you to get in the hunt we have provided the handy guidelines below.
It is recommended that a welder should use 023 or 024 inch wire for light gauge sheet metal work.
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It is the best option for welding stainless steel.
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For thinner gauge sheet metal like 18 or 20 gauge we suggest 023 6mm wire in your mig welder.
Problems with welding sheet metal.