Bending Allowance Formula For Sheet Metal

This page also includes a link to a on line sheet metal bend allowance calculator.

Bending allowance formula for sheet metal.

We are going to review three bending scenarios with three different bending angles. This is done through the application of force on a workpiece. But the most accurate way to find out k factor is reverse engineering of a small but same sheet metal sample piece. When the sheet metal is put through the process of bending the metal around the bend is deformed and stretched.

There are standard charts available with sheet metal design handbook for calculating k factor ideally it should be 0 5. Ba bend allowance. The bend allowance is the amount of the neutral axis that bends. The force must exceed the material s yield strength to achieve a plastic deformation.

Calculate the value bend allowance for required sheet metal bend by using below formula. The total length of the flatten sheet is equal to the sum of l1 that s the first length and l2 plus the bend allowance. Commonly used equipment include box and pan brakes brake presses and other specialized machine presses typical products that are made like this are boxes such as electrical enclosures and rectangular ductwork. Bending is a manufacturing process that produces a v shape u shape or channel shape along a straight axis in ductile materials most commonly sheet metal.

Understanding the bend allowance and consequently the bend deduction of a part is a crucial first step to understanding how sheet metal parts are fabricated. Bend allowance ba π 180 r k t a. Bending is one of the most common sheet metal fabrication operations. In the example above it is indicated by a dashed blue line.

Also known as press braking flanging die bending folding and edging this method is used to deform a material to an angular shape. So if you got k factor value now you can easily calculate bending allowance. If the value of sheet metal k factor and bending flange length is known. The bend allowance region is shown in green in my diagram this is a region wherein theory all deformation occurs during the bending process.

In the example above it is indicated by a dashed blue line. Consider a sheet with a 20 mm thickness and a length of 300 mm as shown in figure 1. The bend allowance and bend deduction are two measures that relate the bent length of a piece of sheet metal to the flat length. Sheet metal calculator bend allowance equations and calculator.

Although it is an option for calculating a bend in some cad programs such as solid works it is not often referred to in the actual manufacturing process since. Therefore the bend allowance added to the flange lengths is equal to the total flat. Sheet metal flat length can be calculated in the following three simple steps. The bend allowance describes the length of the neutral axis between the bend lines or in other words the arc length of the bend.

Most sheet metal materials will conform to the calculations.